Industrial Electric Mica/Ceramic/ Nozzle Band Heater for Extruder Injection Molding

Basic Info

Model NO.	JY-BH088
Heating Wire	Nicr 80/20 Wire
Industrial Application	Injection Molding
Wire Material	Nickel-Chrome
Types	Ceramic, Mica and Nozzle
Jacket Material	Stainless Steel 304
Heat Transfer Surface	Tubular Heat Exchanger
Principle	Resistance Alloy Wire Heating
Transport Package	Carton and Wooden Box
Specification	Customized
Trademark	Jaye
Origin	Guangdong, China
HS Code	85168000
Production Capacity	6000PCS/Month

Product Description

Industrial Barrel Mica/Ceramic/ Nozzle Band Heater For Extruder Injection Molding

1-Ceramic Band Heater:

Ceramic band heaters are made of helically wound nickel chrome resistance coil precisely stretched and strung through steatite ceramic cores forming a flexible heating mat.It is then placed in flexible stainless steel housing with ceramic fibre insulation. These heaters are very flexible and can be fitted easily. Durable, ceramic band heaters provide excellent energy efficiency with their built-in ceramic fiber jackets.Unlike mica band heaters, ceramic heaters transfer heat through conduction and radiation and do not require tightening around the cylinder. Flexible, these heaters come in a wide variety of terminal styles, and with different clamping mechanisms, holes and cutouts.

Features:
1. Nickel-chrome wire in a outer wall composed of interlocking ceramic tiles2. Inside medium-high temperature heaters up to 1200° F3. Outside shell temperature: 350° - 450° F4. Built-in ceramic fiber insulating mat5. Stainless steel jacket6. Minimum diameter: 60mm7. Minimum width: 25.4MM8. Thickness: 12mm9. Broad range of terminal types and thicknesses of ceramic fiber insulation mats

Industrial Heater	Ceramic Band Heater
Resistance Wire	NiCr 80/20
sheath	304 stainless steel
insulation	ceramic
Heater Voltage	120V 220V 230V 240V 480V standard (other voltages available on request)
wavelength range	2-10 microns
Operating Temperature	300°C to 700°C (572°F - 1292°F)
Operating Life-Up	20,000 hrs
radiation distance	100 mm to 250 mm

When ordering please specify: 1, Inside diameter and width of the heater 2, Construction type 3, Wattage and voltage 4, Type of terminal 5, Drawing where special type of holes or cutouts required

Structure:
Applications:
1. Plastic processing machinery 2. Injection and blow moulding 3. Extruders 4. Hot runner bushings

Types of terminal:

2-Mica Band HeaterMica band heaters are made of nickel chrome resistance ribbon precisely wound on specially selected mica sheet. It is then insulated and covered by metal sheathing and rolled to the required shape.Features:1. Stainless Steel sheath resists rust and high temperatures, and provides firm mechanical support. 2. Mica insulation prevents heat loss, thereby lowering energy costs. 3. High temperature nickel-chromium element wire4. Max. watt density : 3 W/cm² (Wattage tolerance: +5% -10%)5. Mini diameter: 25mm 6. Mini height: 25mmTechnical Information:

Heater material	copper, SS430, SS304, cast aluminum, cast copper, ceramic
Insulation material	imported high-temperature mica
Resistance wire	Ni80Cr200
Electrical property	≤0.5mA
Wattage tolerance	+5%-10%
Input voltage and wattage	to be customized as request
Specification	to be customized as request

When ordering please specify: 1. Inside diameter and width of the heater 2. Construction type 3. Wattage and voltage 4. Type of terminal 5. Drawing where special type of holes or cutouts required

Applications: 1. Plastic processing machinery 2. Injection and blow moulding 3. Extruders 4. Hot runner bushings

Types of terminal:

3-Nozzle band heatersNozzle band heaters are available in mica, ceramic, micro tubular and sealed type. Nozzle band heaters with inbuilt thermocouple are also available. We suggest micro tubular nozzle heater with inner brass bushing and outer SS strap for high temperature applications.

A. Mica Nozzle Band Heaters Sheath material brass. Fiberglass or PTFE material insulated SS mixed wire terminals. B. Plastic proof Nozzle Band Heaters Plastic proof. Sheathing material high grade steel or brass. Metal braided Fiberglas wire terminals. C. Leaf proof Nozzle Band Heaters Plastic proof. Sheathing material high grade steel. Insulation - high grade mineral insulation. Metal braided fiberglass wire terminals. Features:1. Sealed band heater in brass, with folded ends2. Band heater connection, waterproof technology3. Electric insulation by mica plate 4. Connection: nickel core, fiberglass insulated + earth wire; protected by a galvanized steel braid5. Max. watt density : 5 W/cm² (Wattage tolerance: +5% -10%)6. Diameter: 25 to 150mm7. Height: 25 to 70mm8. Max. operating temperature over the surface of the heater: 340 degree Celsius, depending on working conditions. Brass sealed nozzle heaters are high pressure that ensure high insulation, excellent thermal exchange.Applications:1. Hot runner bushings. 2. Nozzles of plastic processing machineries. 3. Injection and blow Moulding machine4. Cylinders and drums

Brass Band Heater Technical Detail:

Voltage	12~440V
Wattage	Max. 5w/cm2
Diameter	25mm -150mm
Height	25mm-70mm
Electric Heating Wire	NiCr2080
Insulation	Mica
Sheath	Brass tubular
Operation Temperature	0~800C
Thermal protection	Build in Type "J" (or) "K" Thermocouple

When ordering please specify : 1. Inside dia. & width of the heater. 2. Wattage & Voltage. 3. Construction type 4. Type of terminals required. 5. Drawing where special type of holes or cutout required.

Types of terminal:

Quality Control Chart:

FAQ (1)
Q: Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing and more detailed specification parameters. We can supply you the products as per your specific requirements. (2)
Q: How can I get a sample?
A: Normally For most our products can be sent free of sample charge if the quantity is small and customers only need to bear the shipping charge, or you can provide your DHL,FEDEX,EMS,UPS courier account number to us. If the quantity is big, we will charge a sample fee.(3).
Q: Why does your price a bit higher than other Chinese suppliers?
A: To meet the requirement of different customers and areas, our factory manufactures various kinds of quality for each item at a wide range of price. We can offer the products of different quality levels depending on customer's target price and quality requirement.(4).
Q: How can you guarantee the quality of mass production keep the same with the sample sent to me before?
A: Our warehouse staff will leave another same sample with your company name marked in our company before sending the samples to you to ensure the same production as the samples.