Hot Runner Spring Coil Heater for Injection Mold Nozzle Heating Element

Basic Info

Voltage	12-480V(Customized)
Sheath Material	S.Steel 304/316 & Incoloy Alloy
Resistance Wire	Ni80cr20
Temperature Resistance	Maximum 700 Centi Degree
Build-in Thermocouple	with or Without J/K Thermocouple
Color	Spolish & Black
Heating Coil ID	10mm~50mm
Transport Package	Carton
Specification	customized
Trademark	VINSON
Origin	China
HS Code	85168000
Production Capacity	1000PCS/Week

Product Description

Coil heaters are high performance mini tubular heaters that have small rectangular, square or round cross sections that are flexible and can acquire different shapes and configurations.

Coil and cable heaters can accommodate "J" type or "K" type thermocouple sensors that could be placed internally at the tip or the middle of a heater. They can be made as well to have profiled or distributed wattage configuration.

Technical Detail:
1.Use condiction:environment temperature:-20~+60C,Relative temperature<95%
2.Leakage current: <0.5MA
3.Insulation resistance: ≥5MO
4.Groud resistance: <0.1O
5.Voltage resistance: no electric breakdown for 1 minute under 1500V
6.Temperature endurance: 100-1200 ºC

Voltage	12~480V
Wattage	100~3000W
Heating Section	2.2*4.2/3*3/3.4*3.4/3.5*3.5/4*4mm
Thermal Proection	Built in type "K" or "J" thermocouple
Operation Temperature	0~700C
Lead Cable	Fiberglass/Feb/Silicone/Stainless steel braided/Armor cable
Dimension Tolerance	Coil ID ± 0.1mm to 0.2mm
	Coil Length ± 1mm
Unheated Length	35mm
Thermocouple	K type or J type

Features for Hot Runner Coil and Cable Heaters

1. Standard sizes available with various cross section
2. Various Watt Density options available.
3. Robust Design with Choice of Terminal Exits
4. Available with built in Thermocouple
5. Designed for even heat profile.
6. Precision fit on Hot Runner Nozzles & Manifolds.
7. Highly Non-corrosive.
8. Maximum heat transfer due to more contact area.
9. Advanced Thermal Engineering.

Cross section for hot runner coil and cable heaters

Round(DIA): 3mm,3.3mm,3.5mmSquare: 3X3mm,3.3X3.3mm,3.5X3.5mmRectangular: 2X4mm,4.2X2.4mm,1.3X2.3mm,4.2X2.2mmAny other cross sections can be manufactures and supplied on request.

Application for hot runner coil heater:

1. Injection moulding machine nozzle
2. Hot Runner Nozzles & Bushings

3. Packaging machineries
4. Hot runner Injection moulds.
5. Injection & Blow Moulding Machine Nozzles.
6. PET prefrom & Thin wall container Moulds
7. Hot runner Manifolds.

Installation Tips For Coil Heaters

The inside diameter of a coil heater is 0.020" smaller than the nominal diameter of a nozzle. This is done intentionally to secure a positive grip at all times. During installation, a coil heater should be screwed to its proper position. Pushing forcefully or slightly opening the coil to facilitate installation could permanently damage the heater.

During installation, only the straight cold section can be slightly bent. This should be done in a single attempt. The bending radius shouldn't be less than 0.5". It is always recommended to contact our factory when modifications of form are required.
The straight cold section can withstand temperatures of up to 1500°F. However, to protect the lead wires, the temperature of a section beyond the transition adapter should be maintained below 480°F.